Why is my drain plug on my radiator return leaking after thermostat replacement?
Car is a Saturn SL2 with 50,000miles on it. Just replaced thermostat for overheating reasons (had gone through relays realizing the fan could still be tripped by turning on the a/c) and a part we never touched is leaking horribly. Part is leaking on the block-side, part is drain plug housing (We added rubber Orings to both sides with little luck). Any ideas?
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Sounds like it was misdiagnosed to begin with. If you had taken it to a shop to begin with, they would have checked over the entire cooling system which would include a pressure test of the system. By doing so, the problems would be easily identified.